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BD Diesel 04.5-07 Dodge Cummins 5.9L Exhaust Elbow Turbo Cast

BD Diesel
BDD1045100
19025024311
Intake Manifolds
11 Units In Stock - Ships Next Business Day
$ 112.95
$ 112.95

SKU: 1045100 | UPC: 19025024311

BD Diesel 04.5-07 Dodge Cummins 5.9L Exhaust Elbow Turbo Cast

Replace cracked or missing turbocharger outlet elbows on your 2004.5-2007 Dodge Ram 2500 and 3500 trucks with the BD Diesel 1045100 cast elbow and clamp kit. This direct-fit part restores proper exhaust flow and turbo mounting for 5.9L Cummins engines. Engineered to handle high exhaust temperatures and prevent leaks that reduce power.

Key Features

  • Cast Iron Construction: High-strength material resists cracking under heat and pressure for long-term durability in diesel applications
  • V-Band Clamp Kit: Secure stainless steel clamp and gasket ensure airtight seal between turbo and elbow without warping
  • Direct OEM Replacement: Matches factory dimensions for bolt-on installation without modifications on 5.9L Cummins
  • Thick Wall Design: Reinforced walls handle stock and modified turbo boost levels up to 50 psi
  • Precision Machined Flanges: Perfect alignment with exhaust manifold and turbocharger housing eliminates leaks and vibrations

Product Notes

  • Ideal for trucks reverting to stock turbo or repairing damaged factory elbows
  • Kit includes elbow, V-band clamp, and sealing gasket for complete assembly
  • Packaged to prevent shipping damage with protective foam inserts

Installation Notes

  • Professional installation recommended.
  • Remove stock elbow by loosening V-band clamp and manifold bolts. clean mating surfaces before install
  • Uses factory hardware. torque V-band clamp to 65 ft-lbs and manifold bolts to 28 ft-lbs

This Part Fits

Year Make Model Submodel
2004-2007 Dodge Ram 2500 ST
2004-2007 Dodge Ram 2500 SLT
2005-2007 Dodge Ram 2500 Laramie
2006-2007 Dodge Ram 2500 Sport
2006-2007 Dodge Ram 2500 TRX4
2004-2007 Dodge Ram 3500 ST
2004-2007 Dodge Ram 3500 SLT
2004-2007 Dodge Ram 3500 Laramie
2006-2007 Dodge Ram 3500 Sport
2007 Dodge Ram 3500 TRX4

Why Choose BD Diesel?

  • Over 50 years of diesel performance engineering for Cummins engines
  • Cast in controlled USA foundries for consistent quality and strength
  • Backed by limited 12-month/24,000-mile warranty against defects

Frequently Asked Questions

  • Q: Does this fit 2004 Dodge Ram Cummins trucks?
    A: Yes, fits 2004.5 (mid-year) through 2007 Ram 2500/3500 5.9L VP/HO Cummins pickups and cab/chassis models
  • Q: What material is the elbow made from?
    A: Heavy-duty cast iron with machined stainless V-band flange, rated for exhaust temps over 1500°F
  • Q: Is installation hardware included?
    A: Yes, full kit has V-band clamp, gasket, and uses existing manifold bolts. full instructions provided

Shipping & Handling

  • Method: UPS Ground or FedEx Ground
  • Availability: In stock - ships same or next business day
  • Packaging: Secure cardboard box measuring 12in x 12in x 10in
  • Weight: 10 lbs shipping weight

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